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CONVENTIONAL SLIVER QUALITY MONITORING WITHOUT
USTER® SLIVERGUARD AND SILVER MONITORING |
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The conventional OFFLINE quality monitoring of the sliver by check the count and the unevenness values and by visual check of the spectrogram only 2 to 3 times per shift creates following problems and insecurities:
- Only a very short sliver production is supervised (less than 0.02%).
- The moment of a wrong sliver quality produced by a default on the machine is not known.
- Thick places in the sliver can not be captured.
- In case of autolevelling drawframes, the performances are not perpetually supervised.
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| 100% QUALITY MONITORING OF THE SLIVER PRODUCTION HELPS YOU |
- to optimize the spinning process
- to increase the yarn quality
- to increase the productivity
- therefore, to reduce the costs
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STANDALONE SLIVER QUALITY MONITORING BY USTER® SLIVERGUARD |
| The full automatic ONLINE quality monitoring of the sliver by the 100% supervision of the count deviation and the evenness values with a high powerful thick places detection assure a high sliver quality respectively yarn quality. |
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USTER® SLIVERGUARD CAN BE INTRODUCED ON DRAWFRAME, CARD AND COMBER MACHINE AS A RETROFIT SOLUTION |
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| SLIVER COUNT/WEIGHT DEVIATION A% |
- Indication of the actual and the 100 m sliver count deviation.
- Supervision of the sliver count deviation according to a pre-set sliver length.
- Immediately machine Stop with Alarm indication in case of a sliver count/weight exceeding a pre-set deviation limit.
The supervision of the sliver count deviation assures that the machine is producing 100% the right sliver count. |
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SLIVER EVENNESS CV% |
- Indication of the 100 m sliver evenness.
- Supervision of the sliver evenness according to a pre-set sliver length.
- Immediately machine Stop with Alarm indication in case of a sliver evenness exceeding a pre-set evenness limit.
The supervision of the sliver evenness assures that the machine is producing 100% the right sliver evenness.
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THICK PLACES TP |
- Indication of the number of thick places during production according to a preset amplitude limit.
- Immediately machine Stop with Alarm indication in case of a thick place in the sliver exceeding a preset amplitude limit.
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The supervision of the thick places prevents unnecessary stops in winding and OE spinning and eliminates problems with short count variation in yarns. |
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CENTRALIZED CONTROL OF THE SPINNING PREPARATION |
- Key quality and production information is provided at the manager’s desk.
- All data from each single machine is available for central management in one PC.
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ULTRA-LONG MACHINE HISTORY |
- Managers can optimize the key performance parameters of the entire spinning preparation department.
- The system supports total comparison of all machines over long periods of time.
- Compares directly to USTER® STATISTICS.
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PERIODIC FAULTS IDENTIFIED BY SPECTROGRAM |
- 100% online monitoring with high frequency analysis of spectrogram identifies all periodic faults in the sliver.
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POWERFUL ANALYSIS TOOL, EASY TO USE
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IDEAL TO OPTIMIZE THE SPINNING PERFORMANCE |
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